🏭 Unit 1 — Paper 2
Unit 1 — Working within the Engineering and Manufacturing Sectors
Unit 1 gives you a broad understanding of how the engineering and manufacturing industry actually works. You'll explore the different ways products are made, how designers approach problems, and the responsibilities engineers have towards people and the planet. It's a great foundation for the rest of your T-Level — covering everything from how a product goes from idea to production, to why sustainability matters in modern manufacturing.
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Some topics covered in this unit
Manufacturing processes — wasting, forming, additive, joining, casting and finishing, and when each is used
Design approaches — iterative design, design for manufacture (DFM), design for assembly (DFA), inclusive design and ergonomics
Sustainability and the 6Rs — reduce, reuse, recycle, repair, rethink and refuse, and how they apply to engineering
Quality and fitness for purpose — what makes a product fit for purpose, tolerances, quality control and assurance
Research and design specifications — primary and secondary research, user requirements and how a design specification is formed
The engineering industry — sectors, job roles, regulations, health and safety responsibilities
Sample question
Manufacturing Processes
A manufacturer removes material from a solid block using a milling machine. Which type of manufacturing process is this?
✓ Correct answer: A — Wasting. Wasting (subtractive manufacturing) removes material from a workpiece — e.g. milling, turning, drilling. Forming reshapes without removing material, additive builds layer by layer, and casting pours liquid material into a mould.
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